My heat treatment usually consists of triple normalizing, triple hardening, and triple tempering.
Step 1: Normalizing.
Why normalize?
The main two reasons are these: 1) Normalizing refines the grains of the steel. 2) It reduces warping of the blade.
Most knifemakers will say something like: if you use stock removal methods then you don't need to normalize. They will say that only people that forge need to normalize.
In all honesty, both should normalize regardless. I mean, why wouldn't you want to refine the grain of your steel and reduce the chance of it warping?
You might be wondering why they say only makers that forge need to normalize. Well when you are hammering the metal you put a lot of stress on the metal and the grain of your metal is tighter in some areas than in others. Unless you are able to hit every part of the blade with the same amount of force with the same amount of heat, then chances are the grain structure will be different through out the blade. This creates stress in your knife.
Normalizing reduces the stress. Also after a certain point the grain will stop reducing in size through this process, which means the larger grains will catch up to the size of the smaller ones and etc.
So! How do we Normalize?
By getting the metal near critical temperature which is basically non-magnetic temp, then allowing it to air cool at normal speed to room temperature. The easiest way to do it is to heat up the blade and then lay it aside to cool down.
Normalizing isn't Annealing.
Annealing is softening the grain structure of metal. For carbon blade metal, is getting the metal to non-magnetic and cooling the steel down as slowly as possible. Which can take from a few hours to days to cool off. This makes it softer and easier to work. This is for carbon and ferrous metals.
The Annealing process for non-ferrous metals, like copper and brass, is the exact opposite. It's getting the metal hot and getting it cold as quickly as possible. Which is what hardening/quenching is for ferrous metals.
My process:
If I had my forge, I would simply put the knife in the forge and once it started getting red, I would check it until it started getting close to non-magnetic temperature. Once it's there I pull the knife out and set it aside to allow it to cool off.
Since I'm using a torch for this tutorial, I'll leave the knife in the vise to heat and cool it off. I like to normalize the whole knife. So once the blade is cooled off, I put the blade in the vise and do the same thing to the handle.
For the first run I always get close to, if not right at non-magnetic temperature then allow it to cool. From the pictures you can see when doing the blade I always start with heating the spine of the blade first. I then work may way to the edge, because you want an even heat through the knife. If you heat the edge first, then there is a chance you could actually warp the blade by getting one part too hot. So always start heating the thickest part of the blade first.
The second time, I will go just under non-magnetic temperature and allow it to cool off.
The third and finally time, I will go a few degrees under that and allow it to cool off. I usually go 20-ish degrees under the previous temperature each time.
How do you know exactly what temperature? Well you need to know your metal. There are many charts on the internet for popular metals used and a lot of times when you order metal from a company it comes with labels that tell what welding, hardening, etc temperatures are. I usually stop at hardening temperature then allow to cool, depending on the metal.
The way to tell exactly your heat of the knife by forge or torch is a temperature gun. There are ones out there that will go up to critical temperature for most of the metals. Which means all you have to do is point the laser sight at the metal and it will tell you the exact temperature. Once you've done it enough you'll be able to tell the temperature of the metal just by looking. Well for non-magnetic you should be able to after some time.
The last and most expensive way is to get a heat treating oven with a digital dial. Now that...would be awesome.
Anyway. After the third time of normalizing, we move on to hardening.
If you want to check your process and make sure everything is going according to plan, you could always get a microscope and check the grain structure of your metal after each normalizing step. It's pretty fun.
For 1080 and 5160 they are. And 1080 is what I'm using. It's the same for most other knife making metals, except for the fact that some of them need to be 'soaked' at the temperature for a period of time, depending on the metal.
That seems like a good one. I got mine at an automotive parts store close to where I live. I saw that they had the refilled tanks outside of their building and they had a lot of welding and cutting stuff inside as well as the car parts. Harbor freight's oxy/ace welding kit, this one [link] is actually cheaper than the one I bought from the store, but it looks like for the tanks and everything my cost was about the same. Except my tanks are bigger. I would probably check all of the local places that carry welding supplies or refill the oxy/ace bottles and make sure they don't have a better deal before buying online.
In the end though, it would probably be nice to have a portable torch like that. Mine are far from portable and there have been a lot of times that I wish they were, just because I have to travel or go to other shops and it would be nice to take it with me rather than keep unloading and loading them.
Well. We have a pep boys auto around that might carry something. We also have a Harbor freight store so I wouldn't need to buy online... The portability would be a nice feature on the HF one. So I might just go sigh that... Someday. I have a forge so it can wait...
I think a grinder would be of more importance to me though... That 72x2 of yours, that's a Grizzly right?
By the way, you are so goddamn full of information. I should totally squeeze it out of you or something... Your shop press would work.
-- "It is far better to ask forgiveness, than permission."
"Love makes the world go round. Lust just makes it go all pear-shaped..." -- Knifemaking and blacksmithing commissions -[link]
Yeah man if you have a working forge, I wouldn't even worry about a torch. If I had my forge up here then I would be using the instead of the torch while forging. Then I would just use refractory clay if I wanted a hamon line. Which really if I had refractory clay when I was doing the tutorial I would have used it then.
Yep, my 2x72" is a grizzly. Everyone gives me crap and says it's the worst grinder in the world. They said it's cheap and a piece of crap. But this grinder is almost as old as me and it's still hanging in there. And my work isn't so bad that I need a better grinder. If I were going to start from scratch. The first three things I would get would be a 2x72" grinder, 4x36" grinder, and a quality press. I plan on getting a 4x36" grinder soon and I'm going to try to make the press I have stronger or maybe just buy one for knife making.
Lol! My press can barely forge weld an inch of metal. It's way too weak to squeeze me. xD
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